Introducing EMS 3rd GENERATION
Designed based on 30 years experience in aluminium extrusion process
TOP 5 CRITICALITIES OF THE EXTRUSION PROCESS
Responsible of 90% of total inefficiency.
TEMPERATURES MANAGEMENT
PERSONNEL KNOWLEDGE AND PROCESS STANDARDIZATION
DIES MANAGEMENT
FEEDBACK OF PROCESS INFORMATION
MACHINES MAINTENANCE
WHY EMS
EMS is an ecosystem of solutions designed specifically for aluminium extrusion sector to optimize and provide full visibility of production lines, result of more than 30 years of experience and know-how.
IATF COMPLIANT
BRAND NEW: the latest release of EMS is IATF 2019 compliant! The modules of the ecosystem, as well as internal procedures and credentials, have been adapted to meet last IATF regulations.
WHAT COULD YOU DO WITH EMS ECOSYSTEM FUNCTIONS?
STABILIZE PRODUCTION PROCESS
Extrusion Intelligence | Operative reports
PLANNING AND REALTIME CONTROL
Theoria Extrusion Planning | Automatic data collection
INSTRUCTIONS TO PRESSES AND OPERATORS
Best Extrusion Parameters | Work Instructions
SAVE BEST (EXTRUSION) PARAMETERS
History of extrusion parameters | History process parameters
COLLABORATIVE LINK BETWEEN DEPARTMENTS
Unique ecosystem which covers the full cycle
EFFICIENT MAINTENANCE INTERVENTION
Automatic downtimes collection from presses
CONTINUOS TRAINING ON PERSONNELL
Software consulting and extrusion process consulting
EMS 3rd GENERATION WITHIN EXISTING IT SYSTEMS
EMS ONE WITHIN EMS 3rd GENERATION ECOSYSTEMS
Starting from EMS ONE, a wide range of vertical modules from EMS ECOSYSTEM may be added to meet any specific need.
| ULIXES | CAST HOUSE | AGEING OVENS | WOOD EFFECT | MANUAL DATA ENTRY | ALLOYS and CASTINGS |
| THEORIA EXTRUSION PLANNING | DIES MASTER | CENTRAL LOGISTIC SYSTEM | WIRE/PROFILE DRAWING | EXTRUSION INTELLIGENCE | QUALITY CONTROL PLAN |
| PROFILES MASTER | WORK INSTRUCITONS | OUTSOURCING and CLIENT MATERIAL | FABRICATION | MAINTENANCE | QUALITY CERTIFICATES |
| ORDER | PRESS SUPERVISOR | HORIZONTAL POWDER COATING | THERMAL BREAK CRIMPING | REPORTING | NON CONFORMITY |
| RAW MATERIALS | N5 NITROGEN | VERTICAL POWDER COATING | PACKING | SCRAP TRACEBILITY | |
| EXTRUSION VIDEO RECORDING | POLISHING | DISPATCH | ARIADNE’S TREAD TECNOLOGY | ||
| STRETCHER,SAW and STACKER | SAND-BLASTING | ||||
| ROLL RECTIFICATION | ANODIZING |
| ULIXES | CAST HOUSE | AGEING OVENS | WOOD EFFECT | MANUAL DATA ENTRY | ALLOYS and CASTINGS |
| THEORIA EXTRUSION PLANNING | DIES MASTER | CENTRAL LOGISTIC SYSTEM | WIRE/PROFILE DRAWING | EXTRUSION INTELLIGENCE | QUALITY CONTROL PLAN |
| PROFILES MASTER | WORK INSTRUCITONS | OUTSOURCING and CLIENT MATERIAL | FABRICATION | MAINTENANCE | QUALITY CERTIFICATES |
| ORDER | PRESS SUPERVISOR | HORIZONTAL POWDER COATING | THERMAL BREAK CRIMPING | REPORTING | NON CONFORMITY |
| RAW MATERIALS | N5 NITROGEN | VERTICAL POWDER COATING | PACKING | SCRAP TRACEBILITY | |
| EXTRUSION VIDEO RECORDING | POLISHING | DESPATCH | ARIADNE’S TREAD TECNOLOGY | ||
| STRETCHER,SAW and STACKER | SAND-BLASTING | ||||
| ROLL RECTIFICATION | ANODIZING |
REPORTS AND KEY PERFORMANCE INDICATORS
OPERATIVE REPORTS
EXPORT FORMATS
Text files, HTML, XML, Excel
ACCESS FROM EXTERNAL
Odbc, XML Api, WebService
OPERATIVE INDICATORS FROM INTERNAL REPORTS
Kpi of quantity, time, productivity and dies
ADVANCED CUSTOMIZED ANALISYS
OPERATIVE INDICATORS FROM CUSTOM REPORTS
We can show existing or new indicators as you like
REALTIME WALL PRODUCTION VIEWER
A wall monitor to show realtime indicators
EXTRUSION INTELLIGENCE FOR OEE INDICATORS
Overall Equipment Effectiveness for extrusion
DIE SHOP DEPARTMENT
DIE MASTER INFORMATION, AVAILABILITY AND PRODUCTIVITY
Die master archive Real weight per meter Activation date Productivity by press Overview of dies availability Die tools
PRESS SUPERVISOR
REAL-TIME BILLET OPTIMIZATION AND AUTOMATIC DATA COLLECTION.
Real-time billet length optimization of normal, light and heavy profiles. List of orders scheduled with all related details.
Die oven monitoring.
Automatic collection of billet data.
Automatic collection of downtimes.
AGEING OVEN
TRACK BASKETS FROM BUFFER CREATION TO HARDNESS
Overview of all the ovens, all the baskets and the relevant content.
Prepare baskets for a new cycle.
Collect history of ageing cycles by order.
Hardness control check station, basket wise.
For more info please leave your data, you will be contacted back soon
Für mehr Informationen geben Sie uns bitte Ihre Kontaktdaten. Wir werden uns zeitnah mit Ihnen in Verbindung setzen
Para más información, por favor deje sus datos, será contactado pronto
如需了解更多信息，请留下您的联系方式，我们将尽快与您取得联系