Theoria Process Planning system
The most advanced vertical process planning tool for aluminium extrusion industry
KEY BENEFITS
FAST
Quickly plan the presses and after extrusion departments
OPTIMIZE
Decreases setup times (die changes, colour changes…) and assign die/resource with related Best Production Parameters
PRECISE
Calculates exact delivery dates
SUPERVISOR
Monitors workload by resource, loaded as per the actual Best Production Parameters
CONTROLLER
Checks and warns about delays and orders not plannable
MONITOR
Monitors stock level and create internal request of supply (final bars, consumables, accessories…)
HOW TO IDENTIFY BEST SCENARIO
Many different indicators are provided to identify the best scenario
Orders planned
SCENARIO KPI
● % orders planned
● % orders on time
● % orders delayed
● max/min delay
● mean overall/delay/on time order
● press productivity
JOB ORDER SPLIT
● considering dies availability
● considering cleaning and nitriding time
Orders not planned
KPI
● % orders not planned
● % due to materials
● % due to resources
● % due to dies
REASONS
● lack of material
● lack of resources
● lack of dies
Material consumption
KPI
% of consumption
CHARTS AND DATA
● stock progress according to planning scenario
Resources
KPI
● workload
● total setup time
● productivity
LIST
● list of orders planned
CHARTS
● daily workload
● material on production floor (WIP)
For more information explore EMS Ecosystem 3rd Generation >
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